Tuesday, October 12, 2010

About Copper Gutters.

I have never done copper gutters before. I had no idea what I was getting into when I decided to line the box gutters with copper. I didn't choose copper because I wanted fancy gutters that no one would see. I chose copper simply because I would be able to solder it 30+ feet off the ground while kneeling on an 18 inch gutter ledge using this soldering iron.



Here is a section of the copper gutter. I had to make these (with the help of a friend) from 10' X 3' sheets of 16 ounce copper that cost $160 a sheet. I have 17 sheets. I hope it is enough.



Well I have some spare copper, so I am using it for various channel drains and flashing. This is a channel that I had to construct that lies in a very narrow gap between the chimney and the window. This channel has been one of my major sources of leaks for the last nine years! This copper should more than do the trick. That yellow stuff is "Great Stuff" expanding foam. I am using it as a filler to reduce the amount of tarring that I have to do.



And here is some chimney flashing that I had to make from scratch. This was another major source of leaks. The original metal flashing had rusted out after 120 years.



While I haven't mastered the art of soldering, I am getting better. The flat parts are quick and easy. The slopes are a pain because gravity causes the solder to run and pool in the trough.



The copper is 10X better than the original sheet metal which was quite thin and a whole lot better than the tar covered gutters that still encompass three quarters of the roof!

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